Excellent Pump Repair Services by Motor & Gear Engineering, Inc.

Malfunctioning or failure of waste and fresh water pumps is quite a common phenomenon. Seal leakage, bearing overload, clogging of pipe with dirt, shaft breakage, and excessive vibrations are some of the most common functional errors that occur in supply pumps. It is essential to get the pumps repaired by professionals in order to get them working efficiently.

Motor & Gear Engineering, Inc. is an authorized provider of excellent repair services for Ebara, ABS, and KSB pumps. We specialize in rebuilding and redesigning pump systems. Our accurate diagnosis and repair services are deemed as among the best ones in the market. We offer a variety of systematically orchestrated pump repair services that will help you in mending and rebuilding your pump systems.Pump Repair Services offered by Motor & Gear Engineering, Inc

We offer the following high-end pump repair services:

• Basic Pump Repair Services: This service package includes troubleshooting of the pumps on location (if the need arises). Inspection of pump systems is carried out after disassembly. Clearing off the clogged dirt, sand blasting, mending or replacing broken seals, shafts, couplings or bearings are some of the basic repairing techniques utilized to get the pump systems up and running.
• Upgrading and Redesigning Services: In case of an outdated or outgrown pump system, we provide complete redesigning and upgrading solutions. Our team of experts studies the faults and problems in the existing supply pumps, and as per the requirements and budget of the customer, we provide a range of redesigning options. Extended Repair Services: We offer mending options such as restoring clearances between impeller and case liner, replacement of seals and bushings, epoxy painting of impeller, reassembly, straightening of shaft, etc.
• Maintenance Services: We offer maintenance services for electrical pumps. The options include testing safeties & alarms and SCADA interfacing; pump sequencing, carrying out logic tests, installation of sensors, etc. You can pick the services as per your requirements.
• Complete Rebuilding/ Redesigning Solutions: In this category, you will get services offered in the ‘Extended Repair Services’ section as well as additional solutions such as inspecting and mending the fits between mating parts, pre and post-overhaul vibration analysis, repair of suction bell, etc.

Motor & Gear Engineering, Inc. is committed towards providing the best pump repair services at highly reasonable prices. To know more, kindly visit our site www.motorgearengineer.com, or give us a call on 770-454-9001.

When can you use a Falk Gearbox?

Many industry experts have been promoting the use of Falk gearboxes for various sectors. However, the question remains as to where exactly can you use these gearboxes to get the best results? Let us discuss some of the sectors and scenarios where a gearbox from Falk would be the apt choice.
Which sectors are dependent on Falk for better productivity?

Gearboxes from Falk can be used for some of the most demanding applications in the following sectors:

• Automotive Industry
• Paper Factories
• Mining Plants
• Cement Factories
• Marine Industry
• Construction Sector
• Aviation Industry
• Manufacturing Plants
• Metallurgy Sector

When can one use a Falk Gearbox?

Gearboxes from Falk can be used in applications that are highly demanding and critical in nature. High torque industrial applications require precision engineered and smartly designed gearboxes, which can work efficiently for crushers, mixers, conveyer belts, textile machines, etc. Any industrial sector that is dependent on the speed of the motor (which affects torque) is in turn dependent on the working of the gearbox.

You can use gearboxes from Falk in low-speed as well as high-speed industrial processes. They offer easy access for regular checking and repairing/ maintenance as well. When you need to repair a particular unit in devices like motors or pumps without draining the lubricant or any of the elements, Falk offers the perfect gearboxes. When the electrical components face damage due to various factors like exposure to harsh chemicals, short circuits, voltage fluctuations, high temperature, overload or lack of proper lubricants, a gearbox can be used to solve the critical problems.

These gearboxes can also be used:

• When you need to trap the containments in an outer cover assembly
• When you need quick repair options
• When you are working on a strict deadline and the maintenance of your electrical components is to be done in reduced downtime
• When you are looking for a cost-effective option

What are the benefits of using a gearbox from Falk:

• Utilization of these gearboxes has many benefits such as:
• They can be custom made based on your needs and requirements
• In case you need to add new features, you can get the gearbox upgraded at a reasonable cost with the help of technical engineers
• These gearboxes are easy and effective to handle
• They are highly cost-effective
• You can rebuild and repair your electrical components without needing expert guidance
• Worries of potential damage are negligible
• These gearboxes offer high performance for years
• They require minimum maintenance
• In case of damage, you need not replace the entire gearbox; instead you can repair/ replace the           damaged part easily
• Presence of these gearboxes ensures intact running of the process
• You can get unprecedented remanufacturing capabilities with these gearboxes
• You can get maximum uptime with these gearboxes
• The drives can be restores to original tolerance

With the help of Falk Gearboxes, you can get worry-free operations for your industry. This cost-effective device makes remanufacturing and repairing work highly user-friendly.

Motor and Gear Engineering, Inc is a leading supplier and repair center for superior quality Falk gearboxes. With us, you can get the best deal for new gears and gearboxes. We also specialize in repair and rebuilt of Falk gearboxes. To know more, reach us on 770-454-9001 or visit our website http://www.motorgearengineer.com. 

How to Change Mechanical Seals on Pumps?

KSB pumps require regular checkups for any leakage, damage, wearing off of seals or pumping related issues. The suction that pulls the liquids inside the pump is a result of spinning an impeller in the liquid. Any damage to the mechanical seals can lead to leakage of liquids. Thus changing mechanical seals becomes an important step in pump repairs.

How to check the KSB pumps for damages?

You can check KSB pumps for any damages by following certain steps:

• Remove the pump from its system and clean it thoroughly
• Let the pump dry
• Inspect individual parts of the pump
• Check the shaft, rod, seals, o-rings, Teflon wedges, and related parts for any damage or malfunctioning
• Check condition of bearings, starting bevel, and alignment of seal and o-rings.
• Repair or replace the damaged parts

How to replace mechanical seals of a KSB pump?

Replacement of mechanical seals is a step-by-step process and requires a great deal of attention. Make sure you follow these steps aptly:
• Remove the damaged seals remembering the position of each seal. You can make markings if possible
• Bolt the stuffing box plate to the frame of the pump
• Fix a wrench onto the bolts present on the pump housing,, which holds the motor to the wet end • Install a shaft sleeve
• Make sure that the shaft is not moving. You can keep it in a position by fastening the wrench to the motor shaft behind the plastic impeller
• Now wear hand gloves or hold a rag in hands to hold the impeller
• Rotate the impeller in a counterclockwise direction off the threads of the shaft for KSB pump repair
• Remove the stuffing box plate

• To install a new mechanical seal in the pump:

a. Fix a gasket and a gland with stationary seal face onto the shaft of the pump.
b. Move the rotator unit present on the shaft sleeve and slide it back till it is set behind the rotary unit present on the second scribe line.
c. Remove the holding clips of the seals.
d. Fix the rotary unit in its position on the shaft sleeve with the help of screws.
e. Place the stuffing box back plate in its original place in the pump frame.
f. Put the pump impeller back on the shaft and rotate it in a clockwise direction so as to fasten it on to the threads with the help of screws.
g. You can use a new impeller gasket to fasten the impeller back on the shaft.
h. Compress the gland against the stuffing box plate.
i. Make sure that the compression is intact by checking the gap between the gland gasket and the stuffing box plate.
j. With the help of drivers, tighten the studs on the gland evenly.
k. To make sure that the seal is not in a bind, rotate the shaft.

After replacing the mechanical seals, you can complete the process of KSB pump repair by setting the wet end and motor end by each other. You can connect these two ends with the help of bolts, screws, and a wrench. Remember that for better results, pump repairs require a detail oriented approach and proper checkups during each step of replacement.

Motor and Gear Engineering, Inc is an authorized center for the repair of KSB pumps. We utilize state-of-the-art equipments, high-end technology, and our experienced personnel’s expertise to repair and test most of the major pumps. To know more about our services, kindly visit our site http://www.motorgearengineer.com or contact us on 770-454-9001.